10
IGP-KORROPRIMER 1001A-A0
Epoxy resin primer for best possible corrosion protection on steel.
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Characteristics
- Deep matte
- Smooth finish
- Uni colours
- Indoor quality
Material approvals
- Part of QSC-System
- QSC ST2 PE-0015/IGP-KORROPRIMER 1001
- QSC HD2 PE-0017/IGP-KORROPRIMER 1001
Powder properties
Particle size:
< 100 μm
Solids:
> 99 %
Density:
1.6 kg/l-1.8 kg/l
Suitability for storage:
min. 12 months at ≤ 25 °C
in an unopened original container
Color tones:
ca. RAL 7035
ca. RAL 7043
Film properties
Tested on
Substrate:
Steel, 0.5mm
Object temperature:
180 °C, 20 min.
Mechanical tests
Cross-cut adhesion test
Gt 0
DIN EN ISO 2409 2020-12
Impact test
≥ 10 inchp.
ASTM D 2794 1993
Erichsen cupping
≥ 3 mm
DIN EN ISO 1520 2007-11
Processing
Pre-treatment
The substrate must be free from oil, grease and oxidation products. The pretreatment depends on the type of substrate and the corrosion protection to be achieved. We recommend the following pretreatments:
Steel
- Blasting: Electro corundum or conditioned cut wire shot should be used. After blasting, the norm purity degree must be at least SA 2 ½ (white metallic polish) in accordance with DIN EN ISO 12944-4. Further details can be found in this norm. Sharp edges, overlaps, etc., should be avoided (see DIN EN ISO 12944-3).
Galvanised steel
- Zinc phosphating
- Chrome (III) passivation
- Chromating according to DIN EN 12487
The suitability of the pretreatment method used is generally to be tested by the coater in advance with appropriate test methods. The minimum requirement for aluminium substrates / galvanised steel components is to carry out a boiling water test with a subsequent cross-cut adhesion and tape test. We refer to the guidelines of the GSB International, Qualicoat and Qualisteelcoat certifications. For further information: see also our special leaflet on pre-treatment (IGP-TI 100).
Coating devices
All commercially available electrostatic systems, both corona and tribo charge systems.
For the construction and operation of powder coating plants, the following regulations must be complied with: ATEX RL 2014/34/EU, EN 50177, DIN EN 16985.
For the construction and operation of powder coating plants, the following regulations must be complied with: ATEX RL 2014/34/EU, EN 50177, DIN EN 16985.
Recommended film thickness
60 μm - 100 μm
A homogeneous coating result with textured coatings or article-and color specific differences in hiding power may require higher coating thicknesses. The corresponding processing guidelines must be observed.
For a pre-calculation of the required powder coating quantity, the necessary coating thickness must be determined for each article.
For a pre-calculation of the required powder coating quantity, the necessary coating thickness must be determined for each article.
Curing conditions
| TObject | t min | t max |
|---|---|---|
| 170 °C | 25 minutes | 30 minutes |
| 180 °C | 20 minutes | 25 minutes |
| 190 °C | 10 minutes | 15 minutes |
When curing thick steel components we recommend to gel the primer and fully cure the part with the top coat.
To avoid intercoat adhesion problems the maximum air temperature should be limited to 210°C.
When curing in directly heated gas ovens, a sample should be done in advance to ensure the intercoat adhesion with the following top coat.
Please contact our technical customer support.
In order to determine ideal curing conditions, we recommend practical trials with the respective object and curing oven.
To avoid intercoat adhesion problems the maximum air temperature should be limited to 210°C.
When curing in directly heated gas ovens, a sample should be done in advance to ensure the intercoat adhesion with the following top coat.
Please contact our technical customer support.
In order to determine ideal curing conditions, we recommend practical trials with the respective object and curing oven.
Application
Please follow the application guideline VR211.
Reclaimability
Small portions of recycled powder can be added, automatically if possible, to the fresh powder. Important: Keep overspray to an absolute minimum.
Further information
Packaging
20 kg cardboard box with inserted antistatic PE liner
Paint removal and disposal
After use, coated goods should be supplied to the normal recycling process. The disposal methods for sludges or residual powders must be observed in accordance with the local official provisions whilst taking Waste Code “080201 Coating Powder Wastes” in accordance with the European Waste Catalogue into consideration.
This application-related advice is given to the best of our knowledge. However, this information is non-obligatory and does not exempt you from carrying out your own tests. Application, use and processing of these products are beyond our control and are therefore on your responsibility. Consult the Safety Data Sheet prior to use.
