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IGP-HWFindustry 7909A-A0
Superdurable, low-temperature powder coatings, curable
at 160 °C or above, for heavy steel parts and constructions.
Characteristics
- Gloss
- Smooth flow
- Uni colours
- High weather resistant industrial quality
Powder properties
Particle size:
< 100 μm
Solids:
> 99 %
Density:
1.3 kg/l-1.6 kg/l
Suitability for storage:
min. 24 months at ≤ 25 °C
in an unopened original container
Color tones:
On request
Film properties
Tested on
Substrate:
Steel, 0.5mm
Film thickness:
80 μm - 100 μm
Object temperature:
160 °C, 10 min.
Appearance
Gloss level:
85-100 R’/60°
DIN EN ISO 2813 2015-02
Mechanical tests
Cross-cut adhesion test
Gt 0
DIN EN ISO 2409 2020-12
Erichsen cupping / Tape Test
≥ 2 mm
DIN EN ISO 1520 2007-11
Weathering
Xenon-arc lamps, 1500h
> 70 % residual gloss
DIN EN ISO 16474-2 2014-03
Corrosion tests
Condensation water test, 480h
No delamination
No bubbles
No edge corrosion
No bubbles
No edge corrosion
DIN EN ISO 6270-2 2018-04
Neutral salt spray test, 480h
Iron phosphating (Gardobond 4976 /6800 OC):
< 5mm infiltration
Low edge corrosion
no blistering
Zinc phosphating (Gardobond 26S / 6800 OC):
< 1mm infiltration
very low edge corrosion
no blistering
< 5mm infiltration
Low edge corrosion
no blistering
Zinc phosphating (Gardobond 26S / 6800 OC):
< 1mm infiltration
very low edge corrosion
no blistering
DIN EN ISO 9227 2017-07
Chemical tests
Operating materials
Good resistance to chemicals, especially cleaning agents, operating fluids and fuels.
Acids and alkalis
Good resistance to many dilute acids and alkalis.
Processing
Pre-treatment
The substrate must be free from oil, grease and oxidation products. The pretreatment depends on the type of substrate and the corrosion protection to be achieved. We recommend the following pretreatments:
Steel
- Blasting (at least SA 2 ½)
- Iron phospating
- Zinc phosphating
Galvanised steel
- Zinc phosphating
- Chrome (III) passivation
- Chromating according to DIN EN 12487
For improved corrosion protection for applications on steel / galvanised steel, the use of corrosion protection primer IGP-KORROPRIMER 18 is recommended.
The suitability of the pretreatment method used is generally to be tested by the coater in advance with appropriate test methods. The minimum requirement for aluminium substrates / galvanised steel components is to carry out a boiling water test with a subsequent cross-cut adhesion and tape test. We refer to the guidelines of the GSB International, Qualicoat and Qualisteelcoat certifications. For further information: see also our special leaflet on pre-treatment (IGP-TI 100).
Coating devices
All commercially available electrostatic systems, both corona and tribo charge systems.
For the construction and operation of powder coating plants, the following regulations must be complied with: ATEX RL 2014/34/EU, EN 50177, DIN EN 16985.
For the construction and operation of powder coating plants, the following regulations must be complied with: ATEX RL 2014/34/EU, EN 50177, DIN EN 16985.
Recommended film thickness
80 μm - 100 μm
A homogeneous coating result with textured coatings or article-and color specific differences in hiding power may require higher coating thicknesses. The corresponding processing guidelines must be observed.
For a pre-calculation of the required powder coating quantity, the necessary coating thickness must be determined for each article.
For a pre-calculation of the required powder coating quantity, the necessary coating thickness must be determined for each article.
Curing conditions
| TObject | t min | t max |
|---|---|---|
| 160 °C | 10 minutes | 30 minutes |
| 170 °C | 6 minutes | 20 minutes |
| 180 °C | 5 minutes | 13 minutes |
| 190 °C | 3 minutes | 10 minutes |
The oven temperature should be limited to 200°C
In order to determine ideal curing conditions, we recommend practical trials with the respective object and curing oven.
In order to determine ideal curing conditions, we recommend practical trials with the respective object and curing oven.
Reclaimability
Small portions of recycled powder can be added, automatically if possible, to the fresh powder. Important: Keep overspray to an absolute minimum.
Further information
Packaging
20 kg cardboard box with inserted antistatic PE liner
500 kg cardboard container with 25 antistatic PE-liners each 20kg
500 kg Big Bag
Overcoating
Preliminary tests are mandatory for overcoating painted surfaces.
Printing and glueing
Preliminary tests are mandatory for printing and glueing of painted surfaces.
Protection of coated parts
Coated parts should be packed after cooling with suitable materials without plasticizers. They should be stored protected from the weather to avoid the formation of condensation and thus water spots on the coating.
Cleaning
The coated parts must be cleaned according to the directives RAL-GZ 632 or SZFF 61.01.
Paint removal and disposal
After use, coated goods should be supplied to the normal recycling process. The disposal methods for sludges or residual powders must be observed in accordance with the local official provisions whilst taking Waste Code “080201 Coating Powder Wastes” in accordance with the European Waste Catalogue into consideration.
This application-related advice is given to the best of our knowledge. However, this information is non-obligatory and does not exempt you from carrying out your own tests. Application, use and processing of these products are beyond our control and are therefore on your responsibility. Consult the Safety Data Sheet prior to use.
