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IGP-DURA®face 5803E-A3

Matte, smooth-finish powder coating with good weather resistance based on saturated polyester and declaration-free hardener.

app.layout.tds_detail.characteristics app.layout.tds_detail.powder_properties app.layout.tds_detail.film_properties app.layout.tds_detail.processing app.layout.tds_detail.more_information app.layout.to_top
app.layout.contents
app.layout.tds_detail.characteristics app.layout.tds_detail.powder_properties app.layout.tds_detail.film_properties app.layout.tds_detail.processing app.layout.tds_detail.more_information app.layout.to_top

app.print.technical_data_sheet.characteristics.title

  • Matte
  • Smooth finish
  • Pearl mica, Premium
  • Standard facade quality,
    1 year Florida > 50% residual gloss

app.print.technical_data_sheet.powder_properties.title

app.print.technical_data_sheet.powder_properties.particle_size:
< 100 μm
app.print.technical_data_sheet.powder_properties.solid:
> 99 %
app.print.technical_data_sheet.powder_properties.density:
1.3 kg/l-1.6 kg/l
app.print.technical_data_sheet.powder_properties.storage_suitability:
app.print.technical_data_sheet.powder_properties.storage_suitability.prefix 24 months app.print.technical_data_sheet.powder_properties.storage_suitability.at 25 °C
in an unopened original container
app.print.technical_data_sheet.powder_properties.color_tones:
RAL Metallic and individual metallic colors on request

app.print.technical_data_sheet.film_properties.title

app.print.technical_data_sheet.film_properties.tested_on.title
app.print.technical_data_sheet.film_properties.tested_substrate:
Aluminum (AlMg1), 0.8 mm chrom-free
app.print.technical_data_sheet.film_properties.film_thickness:
60 μm - 80 μm
app.print.technical_data_sheet.film_properties.object_temperature:
180 °C, 10 min.
app.print.technical_data_sheet.film_properties.appearance
app.print.technical_data_sheet.film_properties.gloss_level:
25-35 R’/60°
DIN EN ISO 2813 2015-02
app.print.technical_data_sheet.film_properties.mechanical_tests
Cross-cut adhesion test
Gt 0
DIN EN ISO 2409 2020-12
Mandrel bending test
≤ 5 mm
DIN EN ISO 1519 2011
Impact test
≥ 20 inchp.
ASTM D 2794 1993
Buchholz hardness
≥ 80
DIN EN ISO 2815 2003-10 (Anhang A)
Erichsen cupping
≥ 5 mm
DIN EN ISO 1520 2007-11
app.print.technical_data_sheet.film_properties.weathering_tests
1 year Florida, 5° south
> 50 % app.print.technical_data_sheet.film_properties.residual_gloss
DIN EN ISO 2810 2021-01
QUV/SE-B-313, 300h
> 50 % app.print.technical_data_sheet.film_properties.residual_gloss
DIN EN ISO 16474-3 2014-03
Xenon-arc lamps, 1000h
> 50 % app.print.technical_data_sheet.film_properties.residual_gloss
DIN EN ISO 16474-2 2014-03
app.print.technical_data_sheet.film_properties.corrosion_tests
Condensation water test, 1000h
No infiltration, no blisters
DIN EN ISO 6270-2 2018-04
Acetic acid salt spray test, 1000h
No infiltration, no blisters
DIN EN ISO 9227 2017-07
app.print.technical_data_sheet.film_properties.chemical_tests
Mortar resistance
Easily removable after 24h with no residues.
ASTM D 3260 2001

app.print.technical_data_sheet.processing.title

app.print.technical_data_sheet.processing.substrates

The substrate must be free from oil, grease and oxidation products. The pretreatment depends on the type of substrate and the corrosion protection to be achieved. We recommend the following pretreatments:

Aluminium
  • Chromating according to DIN EN 12487
  • Pre-anodization
  • Chrome-free pretreatment according to GSB International and QUALICOAT specifications
Steel
  • Zinc phosphating
Galvanised steel
  • Zinc phosphating
  • Chrome (III) passivation
  • Chromating according to DIN EN 12487

For improved corrosion protection for applications on steel / galvanised steel, the use of corrosion protection primer IGP-KORROPRIMER 10 or IGP-KORROPRIMER 60 is recommended.

The suitability of the pretreatment method used is generally to be tested by the coater in advance with appropriate test methods. The minimum requirement for aluminium substrates / galvanised steel components is to carry out a boiling water test with a subsequent cross-cut adhesion and tape test. We refer to the guidelines of the GSB International, Qualicoat and Qualisteelcoat certifications. For further information: see also our special leaflet on pre-treatment (IGP-TI 100).

app.print.technical_data_sheet.processing.coating_devices
All conventional electrostatic systems with corona charging.
For the construction and operation of powder coating plants, the following regulations must be complied with: ATEX RL 2014/34/EU, EN 50177, DIN EN 16985.
app.print.technical_data_sheet.processing.recommended_film_thickness
60 μm - 80 μm
A homogeneous coating result with textured paints or colour or article-specific differences in hiding power may require higher Film thicknesses. The corresponding processing guidelines must be observed.
For a preliminary calculation of the required powder coating quantity, the required Film thickness must be determined for each specific article.
app.product_group.detail.curing_conditions.title
app.print.technical_data_sheet.processing.curing_condition.temperatureapp.print.technical_data_sheet.processing.curing_condition.duration_minapp.print.technical_data_sheet.processing.curing_condition.duration_max
170 °C15 minutes30 minutes
180 °C10 minutes20 minutes
190 °C5 minutes10 minutes
In order to determine ideal curing conditions, we recommend practical trials with the respective object and curing oven.
app.print.technical_data_sheet.processing.reclaimability
Small portions of recovered powder can be added, automatically if possible, to the fresh powder. Important: Keep overspray to an absolute minimum. Processing instruction VR201.1 must be observed.

app.print.technical_data_sheet.more_information.title

app.print.technical_data_sheet.packaging.title
20 kg cardboard box with inserted antistatic PE liner
500 kg cardboard container with 25 antistatic PE-liners each 20kg
app.print.technical_data_sheet.processing.overcoating
Preliminary tests are mandatory for overcoating painted surfaces.
app.print.technical_data_sheet.processing.printing_and_glueing
Preliminary tests are mandatory for printing and glueing of painted surfaces.
app.print.technical_data_sheet.more_information.protection_of_coated_parts
Coated parts should be packed after cooling with suitable materials without plasticizers. They should be stored protected from the weather to avoid the formation of condensation and thus water spots on the coating.
app.print.technical_data_sheet.more_information.cleaning
The coated parts must be cleaned according to the directives RAL-GZ 632 or SZFF 61.01. Technical Information IGP-TI 106 must also be observed when dealing with pearl mica effects.
app.print.technical_data_sheet.film_properties.graffiti_removal
The following procedure should be observed when removing grafitti:
- The contact time of the gaffiti with the surface must be kept as brief as possible
- Preliminary tests to select a suitable graffiti remover
- Thorough rinsing of the cleaned areas with water
- The contact time of the graffiti remover with the surface must be kept as brief as possible

IGP recommendation:
- Elite 007 grafitti remover from Crous Chemicals GmbH
- Socostrip T4210P from Socomore
- Bonderite S-ST 1302 and Bonderite C-MC 400 from Henkel AG
- or a different non-abrasive cleaner
app.print.technical_data_sheet.more_information.paint_removal_and_disposal
After use, coated goods should be supplied to the normal recycling process. The disposal methods for sludges or residual powders must be observed in accordance with the local official provisions whilst taking Waste Code “080201 Coating Powder Wastes” in accordance with the European Waste Catalogue into consideration.
app.layout.technical_data_sheet.infobox